Car Bottom Furnace

High-Temperature Bogie Furnace LYL-14TL

DESCRIPTION:

Model No: LYL-14TL
Heating Rate: ≤0.1-40°C/min
Rated Voltage: 220V/380V
Chamber Size: Customizable
Design Temperature: 800°C-1800°C
Temperature Precision: ±1°C
Temperature Measuring Element: K (0-1300°C) / S(0-1600°C)/ B (0-1820°C)

Customization > Get A Quote

PRODUCT INTRODUCTION

Equipment Introduction (Brief Introduction)

The high-temperature bogie furnace LYL-14TL adopts advanced technology and is independently developed and manufactured as a new energy-saving and environmentally friendly electric furnace. It has an elegant and generous appearance with an advanced and reasonable structure and simple, convenient operation. The outer shell is made of high-quality cold-rolled steel plates processed by precision CNC machine tools, and finished with luxurious and beautiful two-tone imported epoxy powder electrostatic spraying technology. It features high temperature resistance, corrosion resistance and long-lasting color fastness.

The furnace features a uniform temperature field, a double-layer insulated furnace body with a surface temperature close to ambient, adjustable heating rates, and other advantages. The furnace chamber is constructed from imported ultra-high-temperature composite fiber material using CNC-controlled processes, offering strong thermal shock resistance, excellent resistance to rapid heating and cooling, good corrosion resistance, and resistance to collapse, crystallization, and slag shedding. It is non-polluting and has a long service life.

The control system utilizes microcomputer-based intelligent regulation technology, featuring PID control, full automation, self-tuning functions, and multi-segment programmable cycles for creating various heating, holding, and cooling profiles. It offers high temperature control accuracy, high energy efficiency, and excellent stability.

The protection system employs independent safeguards for overtemperature, overpressure, overcurrent, thermocouple break, power failure, leakage, and short circuit.

The furnace hearth roller conveyor can be electrically driven out of the furnace body, facilitating material loading and unloading and improving work efficiency.

Furthermore, through our self-developed control software, the furnace can be connected to a computer, enabling remote control (single or multiple furnaces), furnace startup/shutdown, temperature program setting and storage, historical curve viewing, and printing.

Main Applications (Application)

This equipment is widely used in universities, research institutes, and industrial enterprises. It is an ideal device for experiments and production involving powders, electronics, metallurgy, pharmaceuticals, ceramics, sulfur, new glass materials, chemicals, metal sintering, and metal heat treatment.

Corporate Qualifications and Honors (Qualification & Honor)

Quality Management System Certification: GB/T19001:2016 / ISO 9001:2015
EU CE Certification
"Luoyang Civilized and Honest Business Model Enterprise"
"China Electric Furnace Industry Leader"
"AAA Enterprise for Quality, Service, and Reputation"

Products can withstand inspection by authoritative testing institutions. Third-party certification can be provided upon request.

Main Functions and Features (Main Functions & Features)

Energy-saving, eco-friendly, non-polluting: Furnace chamber made of high-purity composite alumina/ceramic polycrystalline fiber – lightweight, low heat storage, energy-efficient, operates at approximately half power on average.
Easy replacement saves energy and time: Heating elements: high-quality resistance wire / SiC rods / MoSi₂ rods – long lifespan, easy replacement.
Separate control cabinet: Convenient, flexible use, flexible placement, saves operating space.
High temperature control accuracy: Superior quality instruments, control accuracy ±1°C. Third-party test certificates available for instruments.
Excellent furnace temperature uniformity, three/four-sided heating: Rational layout, balanced temperature field, no dead zones in chamber.
Microcomputer programmed temperature control: Adjustable heating rates, automatic operation, no need for constant supervision.
Automatic protection and alarm: For overtemperature, overpressure, overcurrent, leakage, thermocouple break, heating element break.
Integrated furnace base and door: Electrically driven in/out mechanism, convenient for material handling.
Wide application scope: Universities, research institutes, industrial enterprises for experiments and production in powders, military industry, electronics, metallurgy, pharmaceuticals, ceramics, glass, machinery, new material development, special materials, refractories, building materials, chemicals, metal sintering, and heat treatment.
Double-layer shell with air convection insulation layer.
Powder-coated shell, dual-color scheme, elegant and generous appearance.
Excellent reputation, numerous customers.
Good cost-performance ratio, comprehensive after-sales service, 1-year warranty, lifetime on-site maintenance.

PRODUCT PARAMETERS

Main Technical Parameters

Item	Specification
Rated Voltage	220V / 380V
Design Temperature	800℃, 1000℃, 1200℃, 1400℃, 1600℃, 1700℃, 1800℃
Heating Rate	≤0.1–40℃/min (Adjustable)
Heating Elements	High-quality imported resistance wire / High-quality U-type SiC rod / High-quality U-type MoSi₂ rod
Temperature Control Accuracy	±1℃
Control Method	LCD touch screen PLC control, PID regulation, intelligent microcomputer control, multi-segment programmable temperature curve, unattended operation (automatic heating, holding, power-off when door opens)
Temperature Measurement Elements	K (0–1300℃) / S (0–1600℃) / B (0–1820℃)
Furnace Chamber Material	Ceramic polycrystalline fiber / Alumina fiber / Composite alumina fiber / High-purity composite alumina fiber / Imported fiber
Door Structure	Front-side opening
Heat Insulation Method	Double-layer shell, air insulation layer
Surface Temperature Rise	≤30℃
Accessories as per model	2 heating elements, 2 mold fixtures, 1 crucible tongs, 1 pair of refractory gloves, 1 furnace bottom plate, 1 instruction manual, 1 certificate of conformity

Selection Guide

Model	Chamber Size (D×W×H mm)	Chamber Volume (L)	Power Supply Voltage (V)	Power (KW)	Temp. Control Accuracy
LYL-14TL-1	300×300×300	27	380	12	±1℃
LYL-14TL-2	500×500×500	125	380	25	±1℃
LYL-14TL-3	700×500×500	175	380	30	±1℃
LYL-14TL-4	800×500×500	200	380	40	±1℃
LYL-14TL-5	800×800×800	512	380	90	±1℃
LYL-14TL-6	1200×800×800	768	380	100	±1℃
LYL-14TL-7	1000×1000×1000	1000	380	120	±1℃
LYL-14TL-8	1500×1000×1000	1500	380	150	±1℃
LYL-14TL-9	2000×1000×1000	2000	380	180	±1℃
Temperature Category	800℃-1800℃ Optional
Customization	Non-standard models can be customized according to customer requirements, including chamber size, voltage, power, operating temperature, control system, etc.

STANDARD ACCESSORIES

Standard Accessories

Name		Picture	Quantity	Description
High-temperature Gloves			1 pair	Excellent comfort, keeps hands warm; Cut-resistant, abrasion-resistant, and heat-resistant (withstands contact with 350°C heat for 60 seconds, 100°C heat for 180 seconds). Durable.
Heating Elements	Silicon Carbide Rods		2 pieces	Silicon carbide elements, characterized by their high operating temperature, hardness, and brittleness, are ready for use after formation. For instance, silicon carbide rods and tubes, made from silicon carbide, can achieve a heating temperature of up to 1500°C under dry air conditions. Under vacuum conditions, the operating temperature ranges from 1000°C to 1200°C, while in a nitrogen atmosphere, the long-term use temperature reaches 1350°C.
Heating Elements	Silicon Molybdenum Rods		2 pieces	Silicon molybdenum rods, when heated to high temperatures in an oxidizing atmosphere, form a dense layer of quartz glass on the surface, protecting them from further oxidation. Therefore, silicon molybdenum rods exhibit high-temperature oxidation resistance. In an oxidizing atmosphere, they can reach temperatures up to 1800°C, making them suitable as heating elements for high-temperature furnaces in industries such as electronics, ceramics, magnetic materials, glass, metallurgy, and refractories.
Crucible Tongs			1 piece	1.A common chemical instrument typically used for handling crucibles. Generally made of stainless steel or other non-flammable, oxidation-resistant hard materials. 2.Clean crucible tongs must be used. 3.When using crucible tongs to pick up a hot crucible, the tips should be preheated first to prevent the crucible from cracking due to localized cooling. After use, the tongs should be placed on a table or asbestos mat with the tips facing upward. 4.After the experiment, crucible tongs should be cleaned, dried, and stored in the laboratory equipment cabinet. 5.Use the curved section for gripping crucibles; the tips are for other purposes. 6.Crucible tongs are not necessarily used exclusively with crucibles; they can also be used independently.

Optional Accessories List

Integrated Control	Touchscreen Instrument	Remote Auxiliary Module
Observation Window	Exhaust Vent and Chimney	Hot Air Fan
Crucible, Sagger	Door Plug	Furnace Bottom Plate
Blower	Thermocouple	Centralized Control Industrial PC
Casters	Multi-Point Temperature Measurement	Exhaust Gas Purification Treatment Device

Special Note

Item	Content
Factory Environment	1. Indoor use; 2. Ambient temperature range: ±5~45℃; 3. Relative humidity of surrounding environment does not exceed 85%; 4. No conductive dust, explosive gases, or gases that can severely damage metals and insulating materials around the furnace.
Safety Protection	1. When using the electric furnace for the first time or after long-term shutdown, baking is required; otherwise, it is easy to cause furnace cracking. 2. Keep clean regularly and check whether the furnace wiring is in good contact. 3. When using the electric furnace, the furnace temperature shall not exceed the rated temperature to avoid damaging the heating elements. It is forbidden to pour various flammable liquids and molten metals into the furnace. 4. During operation, generally below 300℃, the heating rate should not be too fast, because the furnace chamber is cold at the beginning of heating and needs to absorb a lot of heat.
Friendly Tips	1. To ensure the normal service life of the equipment, please do not run at the rated temperature for a long time. 2. Carefully check and verify the quantity of goods and accessories upon receipt to avoid inconvenience caused by missing or incorrect items. 3. To extend the service life of the instrument, we recommend a heating rate and cooling rate of 10℃/min. 4. The cooling rate should not exceed 5℃/min. 5. This furnace has no vacuum sealing structure, so flammable and explosive gases must not be introduced. 6. After this furnace has been used for a period of time, slight cracks may appear in the furnace chamber, which is a normal phenomenon and will not affect usage. At the same time, it can be repaired with alumina coating.

Item

Content

Factory Environment

1. Indoor use;

2. Ambient temperature range: ±5~45℃;

3. Relative humidity of surrounding environment does not exceed 85%;

4. No conductive dust, explosive gases, or gases that can severely damage metals and insulating materials around the furnace.

Safety Protection

1. When using the electric furnace for the first time or after long-term shutdown, baking is required; otherwise, it is easy to cause furnace cracking.

2. Keep clean regularly and check whether the furnace wiring is in good contact.

3. When using the electric furnace, the furnace temperature shall not exceed the rated temperature to avoid damaging the heating elements. It is forbidden to pour various flammable liquids and molten metals into the furnace.

4. During operation, generally below 300℃, the heating rate should not be too fast, because the furnace chamber is cold at the beginning of heating and needs to absorb a lot of heat.

Friendly Tips

1. To ensure the normal service life of the equipment, please do not run at the rated temperature for a long time.

2. Carefully check and verify the quantity of goods and accessories upon receipt to avoid inconvenience caused by missing or incorrect items.

3. To extend the service life of the instrument, we recommend a heating rate and cooling rate of 10℃/min.

4. The cooling rate should not exceed 5℃/min.

5. This furnace has no vacuum sealing structure, so flammable and explosive gases must not be introduced.

6. After this furnace has been used for a period of time, slight cracks may appear in the furnace chamber, which is a normal phenomenon and will not affect usage. At the same time, it can be repaired with alumina coating.

Common Faults & Trouble Shooting

Fault Phenomena	Fault Causes	Troubleshooting Methods
No power indication when turning on the control power switch	Control circuit issue, blown fuse, or no power supply	Check for short circuits, rectify, and replace the fuse
Voltage present but no current during equipment operation	Heating element broken	Replace the heating element
Instrument PV display shows the maximum temperature for the corresponding thermocouple type	Thermocouple short circuit	Replace the thermocouple
All power supplies normal but furnace does not heat up	Main control circuit damaged	Notify a qualified technician for repair