Large Vacuum Atmosphere Furnace LYL-18ZKL

Brief Introduction

The LYL-18ZKL large vacuum atmosphere furnace introduces internationally advanced technology, environmentally friendly electric furnace, developed through independent R&D by integrating advanced technologies. It features a sophisticated, rational structure and a refined, aesthetically pleasing design. The outer casing is constructed from high-quality cold-rolled steel plate, processed by CNC machine tools, and finished with a premium, durable two-tone imported epoxy powder electrostatic spray coating, offering excellent resistance to high temperatures and corrosion. High-quality resistance wires, silicon carbide rods, or molybdenum disilicide rods serve as heating elements. The double-layer furnace shell with an air insulation layer maintains a low surface temperature. Key advantages include a balanced temperature field, low exterior surface temperature, fully adjustable heating rates, and high energy efficiency. The furnace chamber is constructed from ceramic fiber materials using CNC processes, providing exceptional thermal shock resistance, tolerance to rapid heating and cooling cycles, high corrosion resistance, and resistance to sagging, crystallization, and dusting, ensuring a long service life with no pollution. The control system employs microcomputer-based AI regulation technology, featuring PID adjustment, fully automatic control, and self-tuning capabilities. It supports multi-segment programmable profiles for various heating and holding steps, achieving high temperature control accuracy. The system utilizes integrated thyristor modules and phase-shift triggering. The protection system includes independent safeguards against over-temperature, over-voltage, over-current, leakage, and short circuits. The furnace boasts a high degree of automation, with all performance indicators meeting advanced standards.

This furnace is equipped with a vacuum pump (Model: 1 set -8 type), and a condenser tube assembly is required between the vacuum pump and the furnace interface. Operating Atmosphere: Supports atmosphere protection (compatible with various inert protective atmospheres) and includes a pre-configured vacuum connection interface.

Application

This equipment is widely used in universities, research institutes, and industrial and mining enterprises. It is an ideal device for experiments and production involving powders, electronics, metallurgy, pharmaceuticals, ceramics, sulfur, glass (new materials), chemicals, metal sintering, and metal heat treatment.

Qualification & Honor

• ISO 9001:2015 Quality Management System Certification

  
  

• CE Certification (EU Conformity)

  
  

• Luoyang City "Model Enterprise for Civilized and Honest Operation"

  
  

• "Leading Brand in China's Electric Furnace Industry"

  
  

• "AAA Enterprise for Quality, Service, and Creditworthiness"

  
  

• Products can withstand testing by authoritative inspection institutions; third-party verification certificates can be provided upon request.

Main Functions & Features

1. Energy-saving and Eco-friendly: The furnace chamber is constructed from high-purity composite alumina/ceramic polycrystalline fiber. It is lightweight with low heat storage capacity, ensuring high energy efficiency—the unit typically operates at half power on average.

   
   

2. Convenient Maintenance & Time-saving: Equipped with high-quality heating elements (resistance wire/silicon carbide rods/silicon molybdenum rods) that offer a long service life and easy replacement.

   
   

3. Integrated Design: Features an integrated structure for flexible operation, minimizing connection failures and saving valuable workspace.

   
   

4. High Temperature Control Precision: Utilizes premium instruments with a temperature control accuracy of ±1°C. Instruments can be supplied with third-party inspection certificates upon request.

   
   

5. Excellent Furnace Temperature Uniformity: Rational internal layout ensures a balanced temperature field with no dead zones within the chamber.

   
   

6. Microcomputer Programmable Control: Features adjustable heating rates and fully automated operation, eliminating the need for constant manual supervision.

   
   

7. Comprehensive Safety Protection: Automatic alarms and protection systems for over-temperature, over-pressure, over-current, leakage, thermocouple failure, and heating element breakage.

   
   

8. Side-opening Door: The furnace door opens sideways for convenient access.

   
   

9. Wide Range of Applications: Widely used in universities, research institutes, industrial and mining enterprises for powder processing, military applications, electronics, metallurgy, pharmaceuticals, ceramics, glass, machinery, new material development, special materials, refractories, building materials, chemicals, metal sintering, and heat treatment for both experimental and production purposes.

   
   

10. Double-layer Shell & Air Convection Insulation: Designed with double-layer housing and an air-cooled convection layer to keep the exterior cool.

    
    

11. Spray-coated Exterior: Features a beautifully finished spray-coated shell with a two-tone color scheme for a professional appearance.

    
    

12. Proven Reputation: Established brand with a large and diverse customer base.

    
    

13. High Cost-performance & After-sales Service: Excellent value for money backed by comprehensive after-sales support, including a 1-year warranty and lifetime on-site repair/maintenance services.

    
    

14. Round Furnace Door: The round door design ensures lower surface temperatures on both the door and body, enhancing operational safety.

    
    

15. Superior Sealing Performance: Equipped with O-type sealing rings and secured by four handwheels for compression sealing. This ensures excellent airtightness, uniform gas sintering, and zero leakage during 72-hour pressure holding tests. It also allows for convenient door operation.(Note: Traditional square doors rely on perimeter screws and rubber pads, which fail to meet sealing requirements, waste gas, risk oxidation during firing, suffer from thread stripping over time, and cannot meet technical standards.)

    
    

16. New Design: A new generation of vacuum atmosphere furnaces featuring specialized sealing designs.

    
    

17. Gas Detection (Optional): Configurable with oxygen analyzers to monitor exhaust gas content (multiple gas detectors available as options).

Main Technical Parameters

Standard Accessories

Optional Accessories List

Special Note

Common Faults & Trouble Shooting